Friction Stir Welding Solutionsfor High‑Strength Lightweight Structure
Custom FSW machine, fixture, process development and production support for EV, rail, EV, electronic power and industrial applications.
Process Expertise
- Proven FSW know‑how and application experience
Custom Engineering
- Tailored FSW machine,fixtures and tooling
Reliable Delivery
- Global support with consistent quality
Typical Challenges We Solve
Welding deformation control
High joint strength and airtightness
Large lightweight structures
Stable quality in batch production
Turnkey solution
Solution Capabilities
Process development
FSW process design, parameter optimization and welding path planning for various alloys and structures.
Automation integration
Automation integration and system solutions for different production requirement.
Tooling & fixture design
High-rigidity tooling and modular fixtures designed for accuracy, repeatability and efficiency.
Testing & validation
Comprehensive testing and analysis to ensure joint performance and production consistency.
Materials & Welding Scope
Aluminum alloys
Wrought Al Alloy & Cast Al Alloy
Dissimilar joining
Al-Cu Al-Mg Al-Fe Cu-Mg etc.
Joint types
Butt, Lap, Fillet，T‑joint，etc.
Thickness range
Typical range: 0.5–200 mm
Welding paths
1D/2D/ 3D welding path
Delivered Product Cases
Rail side wall panels
High flatness and dimensional accuracy with excellent joint integrity.
Battery trays
Lightweight, high-strength and airtight joints for EV safety.
Liquid Cooling plates
Excellent thermal performance and leak-tight reliability.
Large aluminum floor panels
Large‑area welding with low distortion and high structural performance.
Custom Engineering Advantages
1. Requirement analysis
Understand application needs, materials and performance targets.
2. Drawing review
DFM review and welding strategy recommendation to optimize design.
3. Sample welding
Process trials and sample validation to verify joint quality and performance.
4. Machine & fixture design
Custom design for machines, fixtures and tooling tailored to your production.
5. Installation & support
On-site installation, training and long-term component support.
Quality Inspection Standards
Tensile testing
Bend testing
Macrostructure inspection
Metallographic analysis
Leak testing
Process documentation
Industries We Serve
Rail Transit
New Energy Vehicles
Aerospace
Marine Aluminum Structures
Power Electronics
Industrial Manufacturing
Need a Custom FSW Solution?
Send your drawing or application requirements and our engineers will recommend the right FSW process, equipment and production solution.